RESEARCH ON THE INFLUENCE OF TECHNOLOGICAL FORMING PARAMETERS ON THE TRIBOLOGICAL PROPERTIES OF A COMPOSITE BASED ON ULTRA-HIGH-MOLECULAR-WEIGHT POLYETHYLENE

Authors

DOI:

https://doi.org/10.18372/0370-2197.4(109).20747

Keywords:

ultra-high-molecular-weight polyethylene, abrasive wear index, full factorial experiment, binary alloy of the Al-Co system

Abstract

The article presents the results of a study on the influence of technological parameters of moulding on the abrasive wear index of a polymer composite based on ultra-high-molecular-weight polyethylene containing 25 wt.% dispersed binary alloy of the Al–10 wt.%Co system as a filler. We applied the method of a full factorial experiment of type 2³ to reduce the volume of experimental tests and establish quantitative relationships between technological parameters of moulding and tribological properties of the material. We obtained an adequate mathematical model that reflects the influence of processing temperature, holding time under load, and load magnitude on the abrasive wear index. We established optimal pressing conditions which allow the wear resistance of the composite to reach its maximum value.

Author Biographies

Anna-Mariia Tomina, Dniprovsk State Technical University

Candidate technical of Sciences, associate professor of Department of Condensed State Physics, Dniprovsk State Technical University, Dniprobudivska St., 2, Kamianske, Ukraine, 51918, tel.number: +380569560667

Kateryna Mykyta, Dniprovsk State Technical University

Candidate for higher education «Doctor of Philosophy» in specialty 132 «Materials Science» educational and scientific program «Materials Science» of Department of Condensed State Physics, Dniprovsk State Technical University, Dniprobudivska St., 2, Kamianske, Ukraine, 51918, tel.number: +380569560667

Yekaterina Yeriomina, Dniprovsk State Technical University

Candidate technical of Sciences, associate professor, associate professor of Department of Condensed State Physics, Dniprovsk State Technical University, Dniprobudivska St., 2, Kamianske, Ukraine, 51918, tel.number: +380569560667

Olga Naberezhnaya, Dniprovsk State Technical University

Candidate technical of Sciences, associate professor, associate professor of Department of Condensed State Physics, Dniprovsk State Technical University, Dniprobudivska St., 2, Kamianske, Ukraine, 51918, tel.number:  +380569560667

Danylo Frolov, Dniprovsk State Technical University

4rd-year Bachelor’s degree student in speciality 132 «Materials Science», Educational Program «Materials Science», Department of Condensed Matter Physics, Dniprovsk State Technical University, Dniprobudivska St., 2, Kamianske, Ukraine 51918, tel.number:  +380569560667

References

Bistolfi A., Giustra F., Bosco F., Sabatini L., Aprato A., Bracco P., Bellare A. Ultra-high molecular weight polyethylene (UHMWPE) for hip and knee arthroplasty: The present and the future. Journal of Orthopaedics. 2021. Vol. 25, P. 98–106. https://doi.org/10.1016/j.jor.2021.06.016

Suveda A., Kumar P., Bhatia M., Kumar S., Sharma J., Siddhartha Gamma Rays Induced Modification in Ultrahigh Molecular Weight Polyethylene (UHMWPE). Recent Advances in Polymer Solar Cells. 2021 https://doi.org/10.1155/2021/7013154

Gangwani P., Kovač J., Emami N., Kalin M. Effect of multi-scale fillers on the tribological behavior of UHMWPE composites in water-lubricated contacts. Tribology International. 2024. Vol. 196. https://doi.org/10.1016/j.triboint.2024.109669

Chalo N., Chartpuk P. Mechanical properties of UHMWPE composite with Al₂O₃ for application in engineering. RMUTP Research Journal. 2022. №1(16), P. 193–202. https://doi.org/10.14456/jrmutp.2022.16

Pizone Vaz B. Tribological behaviour of metal sulfides UHMWPE composites in dry lubrication [Master’s thesis, Luleå University of Technology]. 25 May 2021. https://www.diva-portal.org/smash/record.jsf?pid=diva2%3A1603267

Chang B. P., Md Akil H., Nasir R., Khan A. Optimization on wear performance of UHMWPE composites using response surface methodology. Tribology International. 2015. Vol. 88, P. 158–167. https://doi.org/10.1016/j.triboint.2015.03.028

Rula I. V., Dyachenko N. K. Study of the influence of molding regimes of carbon fiber products using mathematical planning. Interuniversity Collection «Scientific Notes». 2022. № 74. https://doi.org/10.36910/775.24153966.2022.74.21

Aulin V., Rogovski I., Lyashuk O., Tykhyi A., Kuzyk A., Dvornyk A., Derkach O., Lysenko S., Banniy O., Hrynkiv A. Revealing patterns of change in the tribological efficiency of composite materials for machine parts based on phenylone and polyamide reinforced with arimide-T and fullerene. Electrical Engineering & Electronics Journal. 2024. №12(3). https://doi.org/10.15587/1729-4061.2024.304719

Sagar P., Handa A. Prediction of wear resistance model for magnesium metal composite by response surface methodology using central composite design. World Journal of Engineering. 2021. №2(18). P. 316–327. https://doi.org/10.1108/WJE-08-2020-0379

Bashev V.F., Tomina A.-M.V., Mykyta K.A., Kalinina T.V., Riabtsev S.I., Kushnerov O.I. The influence of a rapidly-quenched filler on the wear resistance of ultrahigh molecular weight polyethylene. Functional Materials. 2024. №3(31). P. 387-390. doi:http://dx.doi.org/10.15407/fm31.03.387

Naberezhna O. O., Yeriomina K. A. Optimization of technological parameters of organoplastic pressing using experimental design. Metinvest Polytechnic Scientific Journal. Series: Technical Sciences. 2025. № 4, P. 167–173.

Yeromenko O., Yeriomina Y., Tomina A.-M., Dašić P. Optimization of the Processes of Operation of Basalt Plastic Friction Unit. Lecture Notes in Networks and Systems. 2024. Vol. 926 LNNS. Р. 118–128. URL: 10.1007/978-3-031-54664-8_12

Downloads

Published

2026-01-22

How to Cite

Tomina, A.-M., Mykyta, K., Yeriomina, Y., Naberezhnaya, O., & Frolov, D. (2026). RESEARCH ON THE INFLUENCE OF TECHNOLOGICAL FORMING PARAMETERS ON THE TRIBOLOGICAL PROPERTIES OF A COMPOSITE BASED ON ULTRA-HIGH-MOLECULAR-WEIGHT POLYETHYLENE. Problems of Friction and Wear, (4(109), 42–50. https://doi.org/10.18372/0370-2197.4(109).20747

Issue

Section

Проблеми тертя та зношування